
Custom Screen Printing in Louisville, TN
Screen printing, embroidery, DTF and promo products under the same roof in Powell, TN, serving Louisville. Build a cap in the Hat Design Lab or send us your art.
Who We Print For In Louisville
Screen printed tees, custom hoodies and embroidered polos for Louisville, Tennessee, from people who print their own label too. Travis Calhoun started the apparel brand Outcast Culture MFG, brought the printing in house, and 456 Print Co grew out of that press.
A lot of what leaves here for Louisville is a side job for the person ordering it. The team mom, the booster treasurer, the office manager who got handed the shirt list. Louisville is south of Powell toward the airport and the lake, under an hour, and we make the ordering part the easy part.
Everything along US-129 (Alcoa Hwy) and Topside Rd is close to Powell. Louisville is south of Powell toward the airport and the lake, under an hour. Louisville screen printing orders either ride home with you or ship anywhere in the US.
Spirit wear and fundraiser shirts for Louisville run on the school calendar. Booster clubs and PTOs across Blount County Schools tend to need them in waves, so ask early when a season or a game night is coming.
Custom Apparel Methods Available to Louisville
Louisville Custom T-Shirt Printing
Need custom t-shirts in Louisville? Dark garments get a white underbase so the ink sits bright instead of sinking into the fabric. That underbase counts as an extra screen, and our t-shirt printing calculator shows it before you order rather than after.
Embroidery in Louisville
Custom embroidery in Louisville on hats, jackets, polos and even gloves, run on our own embroidery heads in Powell. Left-chest logos, sleeve marks and full backs, plus leather patches and custom hat patches when the garment calls for it.
Full-Color Heat Transfer Printing for Louisville
Heat transfer printing for Louisville is the answer when the art has too many colors for screens. A photo-real design prints as one transfer, so custom shirts with complicated artwork stay reasonable. Price it on the live pricing page, or send the file through the form and we will tell you which method wins.
Leather Patches & Custom Hat Patches in Louisville
Leather patches and stitched custom hat patches in Louisville, sewn onto caps for a look that embroidery alone cannot give a mesh-front trucker. Order custom hats with a patch for the crew and matching beanies for winter, all from one family shop in Powell.
What Louisville Searches For, Answered
Print Shops Near Louisville
Type custom hats near me and you get the big online cap sites.
Screen Printing in Louisville, Tennessee
Local heat transfer and DTF printing for Louisville, alongside screen printing and embroidery, means one order can mix methods.
Value Printing for Louisville Groups
Embroidery pricing in Louisville works differently from printing.
Quick Custom Shirts in Louisville
Every shop gets the call the week of the event.
The Louisville Side Of The Job
A quiet lakeside community on Fort Loudoun where marinas, lake houses and parks along the Tennessee River set the pace.
| School District | Blount County Schools |
|---|---|
| Around Town | Louisville Point Park, Louisville Landing Marina, Fort Loudoun Lake and Henry E. Beal Sr. Park |
| Neighborhoods We Ship To | Friendsville and Rockford |
| Getting Here | South of Powell toward the airport and the lake, under an hour, via US-129 (Alcoa Hwy), Topside Rd and Louisville Rd (TN-333) |
| Event Shirts For | Party at the Park |
| Who We Print For | Marinas and boat clubs, Lake house rentals, Fishing tournaments, Volleyball and rec programs and Landscaping and dock contractors |
Printing For Louisville From Powell



What Does Custom Embroidery Cost in Louisville?
Embroidery pricing in Louisville works differently from printing. It is driven by stitch count, meaning how big and how detailed the logo is, and by what you are stitching it on. A hat, a polo and a leather jacket are different starting points before a single stitch goes in.
Small left-chest logos stitch fast and price low. Big back designs and fine text take far more stitches and cost more per piece, and like printing, the per-piece number improves as the order grows. Start with the live pricing page, and send the logo through if you want a human look at the stitch count first.
Send The Art For Louisville
A file, a sketch or a photo of the shirt you liked. Our artwork team takes it from there and you approve the mockup.
What We Make For Louisville
Team Uniforms & Spirit Wear For Louisville
Jerseys, practice tees and fan gear for Louisville teams, with an online store so every family orders their own size and pays on their own card.
Business & Corporate Apparel In Louisville
Branded shirts, embroidered polos and outerwear for Louisville companies, whether you are outfitting a front desk or every truck in the fleet.
DTF & Heat Transfer Small Runs In Louisville
Full-color transfers for Louisville orders that are too small or too many colors for screens. Different method, same shop and the same artwork team.
Band & Brand Merch For Louisville
Merch table tees, hoodies and stickers for Louisville bands and clothing labels. We print our own label in this building, so we know what moves off a folding table.
Motorcycle Club & Riding Apparel In Louisville
Club tees, hoodies and hat patches for Louisville riders, printed by a shop that came out of the Harley stunt world and still prints its own riding brand.
Event & Fundraiser Tees For Louisville
Race shirts, festival staff tees and fundraiser runs for Louisville, printed with the same ink from the first box to the last so the group photo matches.
Read Them Before You Order, Louisville
Straight from Google, unedited.
“Wonderful experience with 456 Print Co! Travis was always quick to respond to my many many questions and the prints turned out even better than expected! Pricing was more reasonable than ordering online from the popular screen printing companies.”
“AMAZING Company!! I came in on a very very short notice and he was willing to help out and got it done very quick. Super friendly & easy going. I would recommend this company to anyone and any business! 10000000/10!”
“Travis at 456printco is a stand up professional and a master of his craft. From helping with designs and facilitating quick turn around times, he is my only choice for quality t shirts and promotional items.”
Instant Pricing For Louisville
Screen printing carries a $200 minimum invoice, and the calculator tells you whether your Louisville spec clears it before you send anything to us.
Getting stuck? Fill out the short form instead and we will help you every step of the way.
What Louisville Customers Come to Us For
Schools & Spirit Wear
School spirit wear and fundraiser shirts for Louisville. Class tees, club hoodies and department polos for Blount County Schools, priced so the fundraiser still clears money for the program.
Trades & Workwear
Work shirts and crew uniforms in Louisville. Company logos on heavyweight tees, embroidered jackets, name patches and caps, built to last through a season on a job site.
Businesses & Corporate Apparel
Corporate apparel in Louisville. Embroidered polos, branded jackets and logo caps for the office and the field crew, with the same artwork used on both so the company looks like one company.
Breweries, Restaurants & Retail
Merch and staff uniforms for Louisville retail. Taproom tees, embroidered work caps and hoodies, priced on the live calculator, so the owner sees the number without a sales call.
The Louisville FAQ
How many shirts do I have to order in Louisville?
Enough to clear the shop's $200 minimum invoice, and that depends on the garment and the print. Set your spec on the calculator and watch the total. If your Louisville order comes in under it, embroidery and DTF are on the table with no invoice floor.
When will my Louisville order be ready?
You will have a real date before we start, quoted for your specific job. Once the mockup is approved the schedule is set, and if you are in Louisville we will let you know whether pickup in Powell or shipping gets it to you sooner.
Is shipping to Louisville an option?
It is. Everything can ship to a Louisville address, and plenty of our customers never set foot in Powell. Local pickup stays open for anyone who wants to see the run in person first.
Should I do embroidery or a patch?
Embroidery stitches straight into the garment and reads clean on polos, jackets and structured hats. A patch, leather or embroidered, sits on top and gives you a raised, finished look on hats and denim. Both run here, so pick by the look you want.
Hoodies or tees, does the print change?
Same ink, same press, different garment. Hoodies cost more because the blank costs more, and pocket or zipper placement can change where the art can go. The calculator lets you price both side by side.
Which hat styles can you do?
Structured and unstructured caps, trucker meshes, dad hats, flat bills and beanies, decorated with flat embroidery, 3D puff or a stitched-on patch. The Hat Design Lab lets you build the combination on screen first.
Will you ship, or do I have to come to Powell?
Either one. Pick up at the shop off Emory Rd, or we box it and ship to any address in the US. Most of East Tennessee gets it by ground fast enough that the drive is your choice, not a requirement.
Your Move, Louisville
The name comes from Cee-lo, where a roll of 4-5-6 wins on the spot. Your Louisville order should feel the same way. Send the art and we will get it moving.
Our Shop, And The Drive From Louisville
Powell, TN 37849
Pickup in Powell or we ship