
Screen Printing for Pigeon Forge, TN
Family owned shop with 5.0 stars across 51 Google reviews. We print, stitch and press custom apparel for Pigeon Forge businesses, schools, teams and riders.
Shirts, Hats And Patches For Pigeon Forge
456 Print Co runs screen printing in Pigeon Forge, custom embroidery, DTF transfers and promotional products out of one family owned shop in Powell, TN. The presses, the embroidery heads and the artwork desk all sit under the same roof, so your order never gets handed off to another printer.
Tourist towns sell shirts. Pigeon Forge sells a lot of them, and the ones with a print that survives the trip home are the ones that get reordered. Ours are cured to last, and we ship or you swing up to Powell.
Pigeon Forge is a little over an hour east of Powell via I-40 and TN-66 to the Parkway, so Pigeon Forge orders get picked up at the shop on Morton View Lane or ship straight to your door. We print for the whole of Sevier County.
Spirit wear and fundraiser shirts for Pigeon Forge run on the school calendar. Booster clubs and PTOs across Sevier County Schools tend to need them in waves, so ask early when a season or a game night is coming.
Custom Apparel for Every Kind of Pigeon Forge Group
Trades & Workwear
Work shirts and crew uniforms in Pigeon Forge. Company logos on heavyweight tees, embroidered jackets, name patches and caps, built to last through a season on a job site.
Breweries, Restaurants & Retail
Custom shirts and hats for Pigeon Forge bars, restaurants and shops. Staff gear on one order, retail merch people actually pay for on the next, and a Hat Design Lab to build the cap before you commit.
Bands & Brands
Custom merch in Pigeon Forge for bands, brands and small labels. Tees on retail-weight blanks, hoodies with sleeve prints, stickers for the merch table, printed by a shop that runs its own clothing line.
Teams & Leagues
Team uniforms in Pigeon Forge with names and numbers, for youth leagues, travel teams and adult rec. Coach polos and parent tees print off the same order so nothing gets ordered twice.
Pigeon Forge Custom Apparel, However You Search It
Screen Printers Near Pigeon Forge
Search for a print shop near Pigeon Forge and you mostly find upload forms, while this one has a floor you can walk onto.
Serving Pigeon Forge From Powell
Tees, hoodies, hats and polos for Pigeon Forge teams, businesses and groups, decorated under one roof.
Bulk Pricing for Pigeon Forge Orders
Bulk t-shirt printing for Pigeon Forge gets cheaper per shirt at every tier, and hoodies and tees can be priced side by side.
Fast Turnaround for Pigeon Forge
We would rather tell a Pigeon Forge customer no than miss the date, so the answer you get is a real one.
Price Your Pigeon Forge Order Right Now
Garment, count, colors, placements. The calculator gives you a real number and nobody asks for your email first.
Screen Printing, Embroidery & More in Pigeon Forge
Screen Printing in Pigeon Forge
Screen printing in Pigeon Forge is the core of the shop. Tees, hoodies, long sleeves and pants, in multiple colors and multiple placements, all pulled on our own presses in Powell. Bulk t-shirt printing gets cheaper per piece as the count climbs, and an order qualifies at 50 pieces or $200, whichever comes first.
Pigeon Forge Embroidery Services
Looking for embroidery near Pigeon Forge? We stitch custom polos, caps, beanies, jackets and work gloves in house, and the artwork gets built here too. The shop holds a 5.0 rating across 51 Google reviews.
Hat Design Lab for Pigeon Forge
Build your own embroidered hat for Pigeon Forge in the Hat Design Lab. Pick the style, place your logo, and see the cap before you commit to a run. Custom hats then get stitched in Powell on the same heads that run our jackets and polos.
Heat Transfers & DTF in Pigeon Forge
DTF transfers in Pigeon Forge handle full-color artwork, photographs and gradients that would take a stack of screens, all pressed under the same roof as the screen printing in Powell. Heat transfer printing is also how small runs and one-off pieces get made when screen printing does not fit the count.
Presses And Needles Behind Pigeon Forge Orders



What Ordering Looks Like For Pigeon Forge
Tell Us The Date First
If there is a deadline, lead with it. We will say honestly whether it fits the schedule before you spend time on artwork.
Price The Spec
Garment, quantity, colors and locations go into the calculator and a real price comes back in about a minute. We follow up to lock the details in before the screens get burned.
Art And Screens
Separations, digitizing and screen burning all happen here. No outside art bill shows up at the end.
Press, Cure, Hand Off
Ink gets heat cured so it locks into the fabric, then you run up to Powell before the weekend crowd hits.
See Your Pigeon Forge Number First
Pick the garment and the count and the calculator gives you a real number. No email required to see it.
Getting stuck? Fill out the short form instead and we will help you every step of the way.
Planning Team Gear Around a Pigeon Forge Game Day
Work backward from the day the shirts have to be on bodies. Most delays on team uniforms in Pigeon Forge come from a roster that is still changing or artwork nobody approved, so nail those down first and the printing is the easy part.
If the season is closer than you would like, say so up front. We check the press calendar and tell you plainly whether it works, and if it does not, we say that too.
What Pigeon Forge Customers Ask Us
Is there a minimum for Pigeon Forge customers?
On screen printing, yes. The screen printing minimum is 50 pieces or $200, whichever comes first. A smaller Pigeon Forge run on hoodies or a multi-color print can get there on dollars before it gets to fifty pieces. Embroidery runs on its own minimum of 6 pieces or $200, whichever comes first.
How fast can I get custom shirts in Pigeon Forge?
It depends on the job, so we quote a date per order instead of promising one number to everybody. Tell us your Pigeon Forge deadline up front and we will say honestly whether it fits before you spend time on art.
Is shipping to Pigeon Forge an option?
It is. Everything can ship to a Pigeon Forge address, and plenty of our customers never set foot in Powell. Local pickup stays open for anyone who wants to see the run in person first.
How many colors can you print?
Multi-color work across several placements is normal here. Every color gets a separate screen, which is why simpler art costs less. If a design has too many colors for the count you want, DTF is the other route and we will say so.
What kind of art file do you need?
Vector is best, an AI, EPS, SVG or PDF with live paths. If all you have is a JPG, a screenshot or a drawing, send it anyway. Our artwork team recreates art in house and you approve the result before it prints.
Do I get to see it before you print it?
Every job gets a mockup you approve before a screen burns or a needle drops. You see the placement, the size and the colors on the actual garment style you picked. Change it until it is right.
If I reorder later, will it match?
Yes, it will. Your art, separations and stitch files stay on file, so a reorder comes back the same colors and the same placement as the first run.
Why Pigeon Forge Orders Come To Powell
Travis Has Been The Customer
Travis built Outcast Culture MFG and got sick of paying other shops to print it, so he brought it in house and 456 grew out of that. He knows what waiting on a printer feels like.
Everything Runs Under Our Roof
Screen printing, embroidery, DTF transfers and artwork all happen at 7326 Morton View Lane in Powell. Nothing gets sent to somebody else's shop, so the person who quoted it is the person standing at the press.
Design Your Own Hat
The Hat Design Lab lets you build the hat on screen and see it before a stitch goes in. It then comes to the same embroidery heads that do everything else in the building.
5.0 Stars Across 51 Google Reviews
Left by customers on their own time, every one of them. Read them before you order. We did not write any of them and we are not going to start.
Get The Pigeon Forge Project Moving
Read the 5.0 stars across 51 Google reviews first if you like. Then price the Pigeon Forge job, approve the mockup, and pick it up or let us ship it.
Powell To Pigeon Forge And Back
Powell, TN 37849
Pickup in Powell or we ship